In April 2023, Japan's KOMATSU purchased 150 Rugged Tablets for excavator control

Background

In April 2023, Japanese construction machinery giant Komatsu purchased 150 rugged tablets for its excavator control systems. This move not only improved the intelligence of the equipment, but also brought a more efficient, safe and intuitive working experience to the operators.

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Challenge: Key requirements for intelligent upgrades

With the growth of global infrastructure construction, the operating requirements of construction machinery such as excavators are also increasing. Komatsu hopes to optimize the operating efficiency of excavators, reduce manual errors, and improve construction safety through intelligent control systems. However, to achieve these goals, the following core challenges must be overcome:

1. Adaptability to complex environments

The construction site environment is harsh, and extreme weather such as dust, rain, high temperature, and low temperature will affect the stability of electronic equipment. Therefore, the control terminal needs to have strong durability to adapt to various working conditions.

2. Precise operation and efficient management

Traditional excavator operation mainly relies on manual experience, while modern construction requires higher precision. How to integrate digital technology into the excavator control system to optimize the construction process and improve operation accuracy?

3. Convenience of human-computer interaction

Many operators are not IT professionals. The control terminal needs to have an intuitive and easy-to-use interface so that front-line staff can quickly get started, reduce learning costs, and improve work efficiency.

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Why do excavator controls need Rugged Tablet?

Traditional excavator controls usually rely on physical buttons, analog displays or mechanical handles. Although these methods are stable, they have the following problems:

❌ Unintuitive operation - Mechanical control panels lack a visual interface, are complex to operate, and have high training costs.

❌ Poor environmental adaptability - Ordinary electronic devices are susceptible to high temperatures, low temperatures, humidity, dust, vibration, etc., resulting in damage or failure.

❌ Inconvenient data recording - Construction data needs to be recorded manually, which affects efficiency and makes it difficult to achieve digital management.

❌ Difficult remote control - Traditional control methods are difficult to support remote operation and cannot improve operational flexibility.

Rugged Tablet combines touch technology, wireless communication and high-performance computing capabilities to provide a more advanced control method that can solve these pain points and improve the intelligence level of construction machinery.

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Core applications of Rugged Tablet in excavator control

1.Touch-screen intelligent operation panel to improve user experience

Rugged Tablet replaces traditional physical buttons and provides an intuitive touch interface to make excavator operation smoother:

✔ High-definition touch screen, supports wet hand/gloved operation, adapts to harsh construction site environment

✔ Dynamic display of key parameters such as excavation depth, angle, oil pressure, etc.

✔ Customized interface layout to meet different construction needs

This visual control method not only reduces the difficulty of operation, but also reduces human error and improves construction accuracy.

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2. GPS & sensor data fusion to improve construction accuracy

Rugged Tablet can be connected to external devices such as GNSS (Global Navigation Satellite System), tilt sensors, laser rangefinders, etc. to achieve precise positioning and measurement:

✔ Automatically calculate excavation angle and depth, reduce errors, and improve construction quality

✔ Combined with 3D construction drawings, provide real-time visual operation guidance

✔ Construction data is automatically uploaded to the cloud for remote monitoring

This technology is particularly critical for construction projects that require high-precision operations (such as road construction and foundation excavation).

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3. Remote control & remote maintenance, reducing operation and maintenance costs

Rugged Tablet combines 4G/5G/WiFi connectivity to achieve remote monitoring and remote control, bringing the following advantages:

✔ Construction managers can remotely view the status of the excavator in the office to optimize resource scheduling

✔ Remotely diagnose equipment failures to reduce manual inspection time

✔ Combined with AI algorithms, automated operations & semi-automatic control

In harsh environments (such as mining and dangerous construction areas), remote control technology can greatly improve safety and reduce manual intervention.

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4. Super durability, adaptable to extreme working conditions

The construction environment is usually full of dust, vibration, high temperature, low temperature and even water immersion, and ordinary tablets are difficult to use for a long time. The Rugged Tablet has:

✔ IP65/IP67 protection level, waterproof, dustproof, shockproof

✔ Wide temperature working capacity (-20℃ ~ 60℃), suitable for high-cold or high-temperature areas

✔ Rugged shell & drop-proof design, can still operate normally even if dropped from a height of 1.5m

Whether in the desert, mines, or extremely cold areas, the Rugged Tablet can ensure stable operation.

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Solution: Rugged Tablet

To meet these needs, Komatsu chose a high-performance Rugged Tablet as the control terminal for the excavator. This device has the following features:

1.Military-grade rugged design: With IP67 waterproof and dustproof rating, it can withstand harsh environments and can operate stably even in muddy, rainy and snowy weather.

2.High-brightness touch screen: It is still clearly visible under strong direct sunlight and supports touch with gloves, ensuring that operators can use it easily in any environment.

3.Powerful computing power: Equipped with a high-performance processor, it supports real-time data calculation, making excavator control more accurate.

4.Wireless connection and remote management: Supports multiple communication methods such as 4G/5G, Wi-Fi, Bluetooth, etc., can synchronize data in real time, and facilitate remote monitoring and maintenance.

5.Long-term battery life and replaceable batteries: Meet long-term construction needs and ensure that the equipment will not affect the progress of operations due to power problems.

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Application scenarios: Huge advantages of intelligent construction

1. Automated excavation: Combined with GPS and sensors, Rugged Tablet can guide the excavator to achieve precise positioning, reduce manual errors, and improve construction quality.

2. Real-time data analysis: The device can record excavation data and upload it to the cloud. Managers can remotely monitor progress and optimize construction plans.

3. Reduce training costs: The tablet's intuitive touch interface allows novices to quickly master operating skills and improve production efficiency.

 

Achievements and Future Outlook

After Komatsu introduced the Rugged Tablet, the level of intelligence on the construction site has been significantly improved. Feedback from operators shows that this device makes excavation operations more convenient and accurate, reduces human errors, and improves safety. At the same time, remote management and data analysis functions also enable construction managers to allocate resources more efficiently and optimize work processes.

In the future, Komatsu will continue to deepen its intelligent transformation, combine AI, 5G, big data and other technologies, and further improve the automation level of construction machinery to make construction more efficient, safe and environmentally friendly.

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Conclusion

The successful deployment of 150 Rugged Tablets marks an important step for Komatsu in the field of intelligent construction. This is not only a technological innovation, but also an in-depth exploration of the future development of the construction machinery industry. Empowered by technology and intelligent upgrades, Komatsu is using actions to promote industry progress and help global infrastructure move to a higher level! ?